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(len - 1) : currentIndex - 1; showImage(next); } //下一張事件 $("#aNext").click(function(){ ShowNext(); if($(".active").position().left >= 144 * 5){ $("#btnNext").click(); } }); //上一張事件 $("#aPrev").click(function(){ ShowPrep(); if($(".active").position().left <= 144 * 5){ $("#btnPrev").click(); } }); //初始化事件 $(".OriginalPicBorder").ready(function(){ ShowNext(); //綁定縮略圖點(diǎn)擊事件 $('#ThumbPic li').bind('click',function(e){ var count = $(this).attr('rel'); showImage(parseInt(count) - 0); }); }); </script> <div class="mmoy8ssk" id="article" class="ArticleTencont"> <p><p> 一、工程概況</p><p> 該公司為汽車制造公司，現(xiàn)有一套烤漆房，專門對(duì)產(chǎn)品進(jìn)行烤漆處理，烤漆過(guò)程中會(huì)產(chǎn)生的大量</p><p> 的苯系物、非甲烷總烴等揮發(fā)性有機(jī)化合物（VOCs）。眾所周知，VOCs是空氣中普遍存在且成份</p><p> 復(fù)雜的一類有機(jī)污染物，具有較強(qiáng)的揮發(fā)性，容易造成大氣污染，危害人體健康和生態(tài)環(huán)境。因</p><p> 此，有效治理該烤漆房污染已經(jīng)成為亟待解決的重要問(wèn)題，環(huán)保部門已要求該司對(duì)烤漆廢氣進(jìn)行凈</p><p> 化處理，達(dá)到國(guó)家或地方標(biāo)準(zhǔn)后方可對(duì)外排放。</p><p> 經(jīng)佑泰環(huán)保工作人員現(xiàn)場(chǎng)勘查，該烤漆房并無(wú)任何廢氣治理設(shè)施。為保護(hù)周圍環(huán)境及廠區(qū)工作人</p><p> 員的身心健康，解決烤漆有機(jī)廢氣的問(wèn)題，受汽車公司的委托，結(jié)合多項(xiàng)同類有機(jī)廢氣治理工程的</p><p> 成功經(jīng)驗(yàn)并依據(jù)國(guó)家地方的有關(guān)規(guī)定，為汽車公司提供噴漆廢氣治理工程設(shè)計(jì)方案為3萬(wàn)風(fēng)量催化燃</p><p> 燒裝置一體機(jī)一套。</p><p> </p><p><img src="/storage/images/20211029/5d47a7a43747a0de7c7b8efef5196849.jpg"/></p><p> 3萬(wàn)風(fēng)量<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置一體機(jī)</p><p> 二、設(shè)計(jì)依據(jù)、原則、范圍</p><p> （一）、設(shè)計(jì)基礎(chǔ)資料</p><p> 1、某汽車有限公司提供的工程場(chǎng)地等基礎(chǔ)資料；</p><p> 2、我司現(xiàn)場(chǎng)勘查收集的相關(guān)數(shù)據(jù)資料；</p><p> 3、我司實(shí)施的同類工廠類似廢氣污染物治理的相關(guān)數(shù)據(jù)。</p><p> （二）、設(shè)計(jì)依據(jù)</p><p> 1、《大氣污染物綜合排放標(biāo)準(zhǔn)》（GB16297-1996）；</p><p> 2、《表面涂裝（汽車制造及維修）揮發(fā)性有機(jī)物、鎳排放標(biāo)準(zhǔn)》（DB43/1356-2017）；</p><p> 2021/10/293萬(wàn)風(fēng)量<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置一體機(jī)_廢氣處理設(shè)備_有機(jī)廢氣催化燃燒_移動(dòng)<a href="http:///node/7.html" target="_blank">伸縮噴漆房</a>-濟(jì)南佑泰環(huán)?？萍加邢薰?/p><p> file:///D:/DedeAMPZ/WebRoot/Default/htdocs/htdocs/case/alfl2/295.html3/6</p><p> 3、《惡臭污染物排放標(biāo)準(zhǔn)》（GB14554-93）；</p><p> 4、湖南省地標(biāo)DB431356-2017表面涂裝（汽車制造及維修）揮發(fā)性有機(jī)物、鎳排放標(biāo)準(zhǔn)</p><p> 5、《揮發(fā)性有機(jī)物（VOCs）污染防治技術(shù)政策》（2013年）；</p><p> 6、《湖南省大氣污染防治條例》；</p><p> 7、《湖南省落實(shí)（大氣污染防治行動(dòng)計(jì)劃）實(shí)施細(xì)則》；</p><p> 8、《吸附法工業(yè)有機(jī)廢氣治理工程技術(shù)規(guī)范》（HJ2026-2013）；</p><p> 9、《工業(yè)有機(jī)廢氣催化精華裝置》（HJ/T389-2007）；</p><p> 10、《<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>法工業(yè)有機(jī)廢氣治理工程技術(shù)規(guī)范》（HJ2027—2013）；</p><p> 11、《工業(yè)金屬管道工程施工質(zhì)量驗(yàn)收規(guī)范》（GB50184-2011）；</p><p> 12、《采暖通風(fēng)與空氣調(diào)節(jié)設(shè)計(jì)規(guī)范》（GB50019-2003）；</p><p> 13、《排風(fēng)罩的分類及技術(shù)條件》（GBT16758-2008）；</p><p> 14、《供配電系統(tǒng)設(shè)計(jì)規(guī)范》（GB50052-2009）；</p><p> 15、《低壓配電設(shè)計(jì)規(guī)范》（GB50054-2011）；</p><p> 16、《通用用電設(shè)備配電設(shè)計(jì)規(guī)范》（GB50055-2011）；</p><p> 17、《建筑物防雷設(shè)計(jì)規(guī)范》（GB50057-2010）；</p><p> 18、《工業(yè)企業(yè)廠界噪聲標(biāo)準(zhǔn)》（GB12348-1990）；</p><p> 19、我司相關(guān)廢氣治理實(shí)際工程經(jīng)驗(yàn)。</p><p> （三）、設(shè)計(jì)參考資料</p><p> 1、《三廢處理工程技術(shù)手冊(cè)·廢氣卷》化學(xué)工業(yè)出版社；</p><p> 2、《環(huán)境工程計(jì)算手冊(cè)》中國(guó)石化出版社；</p><p> 3、《環(huán)保設(shè)備材料手冊(cè)》(第二版)冶金工業(yè)出版社；</p><p> 4、《環(huán)保設(shè)備設(shè)計(jì)手冊(cè)》化學(xué)工業(yè)出版社；</p><p> 5、《工業(yè)廢氣凈化與利用》化學(xué)工業(yè)出版社；</p><p> 6、《化工環(huán)境保護(hù)設(shè)計(jì)手冊(cè)》化學(xué)工業(yè)出版社；</p><p><img src="/storage/images/20211029/a79891a8c16358d2ed3284d9294563b3.jpg"/></p><p> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>一體機(jī)制作</p><p> （四）、設(shè)計(jì)原則</p><p> 1、嚴(yán)格執(zhí)行國(guó)家環(huán)境保護(hù)有關(guān)政策與規(guī)定，確保廢氣經(jīng)凈化后達(dá)到標(biāo)準(zhǔn)排放限值要求；</p><p> 2、有機(jī)廢氣采用被國(guó)家環(huán)保總局評(píng)選為“國(guó)家重點(diǎn)環(huán)境保護(hù)實(shí)用技術(shù)”的吸附-脫附-（蓄熱）催</p><p> 化燃燒工藝；</p><p> 3、運(yùn)行穩(wěn)定、操作簡(jiǎn)單、管理維護(hù)簡(jiǎn)便、因地制宜、投資少、能耗低、占地少；</p><p> 4、***貫徹節(jié)能減排、環(huán)保、安全、衛(wèi)生、防火要求；</p><p> 5、合理地進(jìn)行整個(gè)系統(tǒng)的平面布置、管道走向，考慮物流、人流通暢；</p><p> 6、確保不產(chǎn)生二次污染。</p><p> （五）、設(shè)計(jì)范圍</p><p> 從烤漆車間排氣口開(kāi)始經(jīng)風(fēng)管收集，到廢氣治理裝置，再到規(guī)范排風(fēng)口止。內(nèi)容包括廢氣處理的</p><p> 工藝流程設(shè)計(jì)、收集管網(wǎng)設(shè)計(jì)及走向、收集主管與凈化裝置的銜接、凈化裝置平面布置與立體布置</p><p> 設(shè)計(jì)、排放系統(tǒng)設(shè)計(jì)、其它相關(guān)設(shè)施、設(shè)備、管道、配電等；</p><p> 本設(shè)計(jì)不包括廠區(qū)道路、圍墻、消防、綠化、照明、通訊以及本方案中未報(bào)價(jià)項(xiàng)目，如其另有增</p><p> 加工程量的，雙方另行協(xié)商；</p><p> 本設(shè)計(jì)不包括各電控箱進(jìn)箱總電源電纜的敷設(shè)，甲方應(yīng)將總電源接至乙方***的電控箱內(nèi)。</p><p> </p><p><img src="/storage/images/20211029/b205d9760dc2c547476886dcea591864.jpg"/></p><p> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>安裝完成</p><p> 三、工藝設(shè)計(jì)</p><p> （一）、設(shè)計(jì)處理規(guī)模及排放標(biāo)準(zhǔn)</p><p> 1、廢氣設(shè)計(jì)處理規(guī)模</p><p> 設(shè)計(jì)總處理風(fēng)量為約30000m3/h（脫脂廢氣4KW-3000m3/h,預(yù)脫脂4KW-3000m3/h，熱水洗</p><p> 4KW-3000m3/h，電泳14KW-3000m3/h，電泳24KW-3000m3/h，無(wú)轉(zhuǎn)化4KW-3000m3/h，廢氣</p><p> 出口22KW-12000m3/h）。廢氣經(jīng)風(fēng)管集中收集后送入一套廢氣治理裝置進(jìn)行處理。</p><p> 2021/10/293萬(wàn)風(fēng)量<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置一體機(jī)_廢氣處理設(shè)備_有機(jī)廢氣催化燃燒_移動(dòng)<a href="http:///node/7.html" target="_blank">伸縮噴漆房</a>-濟(jì)南佑泰環(huán)?？萍加邢薰?/p><p> file:///D:/DedeAMPZ/WebRoot/Default/htdocs/htdocs/case/alfl2/295.html4/6</p><p> 2、廢氣治理后的排放標(biāo)準(zhǔn)為廢氣治理后《50mg/m3。整套裝置凈化效率≥90%。</p><p> （二）噴漆廢氣治理流程</p><p> 經(jīng)現(xiàn)場(chǎng)勘查，此烤漆廢氣屬于高溫、中風(fēng)量、中低濃度的有機(jī)廢氣。經(jīng)過(guò)比較，針對(duì)該公司的生</p><p> 產(chǎn)特點(diǎn)、排放規(guī)律及客戶所提供的相關(guān)資料，類比同行業(yè)處理有機(jī)廢氣的方法，并結(jié)合本公司多年</p><p> 處理廢氣的經(jīng)驗(yàn)，我公司采用二級(jí)旋流板塔——干式過(guò)濾器—活性碳吸附濃縮裝置——解吸脫附</p><p> ——<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>再生工藝來(lái)治理該公司的有機(jī)廢氣。</p><p> 工藝流程如下：</p><p> 廢氣合流集中→旋流板塔→干式過(guò)濾器→活性炭吸附濃縮<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置→離心風(fēng)機(jī)→15米高空尾</p><p> 氣排放.</p><p><img src="/storage/images/20211029/611b771388039a7e8a57277d79b07671.jpg"/></p><p> 烤漆車間產(chǎn)生的有機(jī)廢氣，首先從一級(jí)旋流板塔的底部切向進(jìn)入，塔板中葉片如固定的風(fēng)車葉</p><p> 片，氣流通過(guò)葉片時(shí)產(chǎn)生旋轉(zhuǎn)和離心運(yùn)動(dòng)，噴淋水通過(guò)中間盲板均勻分配到個(gè)葉片，形成薄液層，</p><p> 與旋轉(zhuǎn)向上的氣流形成旋轉(zhuǎn)和離心的效果，噴成細(xì)小液滴，甩向塔壁后，隨塔壁水膜流向塔底循環(huán)</p><p> 箱中，經(jīng)降溫和預(yù)處理后的氣體***終通過(guò)旋流除霧板后，再?gòu)纳喜砍隹谶M(jìn)入二級(jí)旋流板塔（原理同</p><p> 一級(jí)旋流板塔）然后再進(jìn)入干式過(guò)濾器，在室中以緩慢速度通過(guò)，接觸時(shí)間為1.0秒以上，去除廢氣</p><p> 中的水分子及少量顆粒物，然后出來(lái)的氣體直接進(jìn)入活性炭吸附濃縮<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>一體化裝置。</p><p> 在活性炭吸附濃縮<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>一體化裝置中，廢氣通入放置有蜂窩狀活性炭的活性炭吸附床，廢氣</p><p> 通過(guò)活性炭吸附層時(shí)，由于在活性炭吸附劑和有機(jī)污染物之間存在的分子間引力（范德華力），使</p><p> 廢氣中的有機(jī)物被活性炭吸附，從而使氣體得到凈化，經(jīng)凈化后的氣體***終通過(guò)離心風(fēng)機(jī)直接引至</p><p> 高空達(dá)標(biāo)排放。</p><p> 活性炭吸附飽和后，將飽和的活性炭解析出來(lái)的有機(jī)氣體通過(guò)脫附引風(fēng)機(jī)作用送入催化氧化裝</p><p> 置，首先通過(guò)阻火器系統(tǒng)，然后進(jìn)入換熱器，再送入到加熱室，通過(guò)加熱裝置，使氣體達(dá)到燃燒反</p><p> 應(yīng)溫度，再通過(guò)催化床的作用，使有機(jī)氣體分解成二氧化碳和水，再進(jìn)入換熱器與低溫氣體進(jìn)行熱</p><p> 交換，使進(jìn)入的氣體溫度升高達(dá)到反應(yīng)溫度，如達(dá)不到反應(yīng)溫度，這樣加熱系統(tǒng)就可以通過(guò)自控系</p><p> 統(tǒng)實(shí)現(xiàn)補(bǔ)償加熱，使它完全燃燒，這樣節(jié)省了能源，廢氣有效去除率達(dá)標(biāo)排放，符合國(guó)家排放標(biāo)</p><p> 準(zhǔn)?；钚蕴康靡栽偕?。</p><p><img src="/storage/images/20211029/0efae8963037a1371415bd5ecaac4914.jpg"/></p><p> （三）、工藝技術(shù)特點(diǎn)</p><p> 1、利用二級(jí)旋流板塔預(yù)處理噴淋降溫，可確保后續(xù)系統(tǒng)正常有效運(yùn)轉(zhuǎn)；</p><p> 2、整個(gè)系統(tǒng)設(shè)備實(shí)現(xiàn)了凈化、脫附過(guò)程半自動(dòng)化，與回收類有機(jī)廢氣凈化裝置相比，無(wú)須配備壓</p><p> 縮空氣等附加能源，運(yùn)行過(guò)程不產(chǎn)生二次污染，設(shè)備投資及運(yùn)行費(fèi)用低；</p><p> 3、在活性碳吸附床前采用過(guò)濾器過(guò)濾小顆粒物，凈化效率高，確保吸附裝置的使用壽命；</p><p> 4、使用特殊成型的蜂窩狀活性碳作為吸附材料，由于其比重為顆粒狀活性碳的8-10倍，再生前</p><p> 吸附有機(jī)溶劑可以達(dá)到活性碳總重量的25%，具有使用壽命長(zhǎng)，吸附系統(tǒng)運(yùn)行阻力低，凈化效率高</p><p> 等特點(diǎn)；</p><p> 5、設(shè)備占地面積小、重量較輕，吸附床濾料采用堆砌式結(jié)構(gòu)，裝填方便，更換容易；</p><p> 6、采用優(yōu)質(zhì)貴金屬鈀、鉑載在蜂窩狀陶瓷上作催化劑，具有阻力小，活性高，使用壽命長(zhǎng)，分解</p><p> 溫度低，脫附預(yù)熱時(shí)間短，能耗低，穩(wěn)定性好等特點(diǎn)，當(dāng)有機(jī)廢氣濃度達(dá)到2000mg/m3時(shí)，就可維</p><p> 持自燃。<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>器的轉(zhuǎn)換效率高，性能穩(wěn)定。催化燃燒率達(dá)95%以上；</p><p> 7、利用余熱，節(jié)省能源。本裝置中活性碳的解吸脫附均以熱空氣作為解吸介質(zhì)，而此熱氣流均來(lái)</p><p> 自于系統(tǒng)內(nèi)<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>后的余熱。脫附后的濃縮有機(jī)廢氣再進(jìn)入催化燃燒器進(jìn)行凈化處理，不需另加</p><p> 能源，運(yùn)行費(fèi)用大大降低；</p><p> 8、采用PLC控制系統(tǒng)，設(shè)備運(yùn)行、操作過(guò)程實(shí)現(xiàn)自動(dòng)化，運(yùn)行過(guò)程安全穩(wěn)定、可靠。如<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a></p><p> 加熱部分為自動(dòng)，脫附過(guò)程為自動(dòng)程序控制，脫附時(shí)由溫度信號(hào)反饋來(lái)實(shí)現(xiàn)脫附溫度自動(dòng)控制。</p><p> </p><p><img src="/storage/images/20211029/f7a77afd2161e3ecab8b0fe92a778ea7.jpg"/></p><p> 旋流板塔</p><p> （四）、工藝實(shí)施方案</p><p> 1、新增1套廢氣治理設(shè)施即二級(jí)旋流板塔、干式過(guò)濾器、活性炭吸附濃縮<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>一體化裝置，</p><p> 新增風(fēng)管與管道支架。</p><p> 2、新增1臺(tái)變頻離心風(fēng)機(jī)，以克服處理設(shè)施增加的阻力，保證廢氣抽排效果。在廢氣集中管道上</p><p> 安裝風(fēng)量采集傳感器來(lái)控制離心風(fēng)機(jī)運(yùn)行風(fēng)量，風(fēng)機(jī)選用離心風(fēng)機(jī)，風(fēng)機(jī)出口方位按90°—180°選</p><p> 型，設(shè)計(jì)有風(fēng)機(jī)減振器，風(fēng)機(jī)與設(shè)備之間的連接也采用減振軟連接,以減少設(shè)備的振動(dòng)。</p><p> 3、為方便驗(yàn)收采樣，本方案已考慮排放管上的采樣口及采樣平臺(tái)設(shè)置。為抗擊強(qiáng)風(fēng)，保證安全，</p><p> 本工程將對(duì)廢氣排放管進(jìn)行加固處理。</p><p> 4、整套廢氣治理設(shè)備為分散荷載，新增設(shè)備承載一體化平臺(tái)，安裝不影響廠房正常生產(chǎn)，不占用</p><p> 廠房公用面積。</p><p> 5、風(fēng)管不能突然擴(kuò)大、突然縮小，彎頭宜采用135°彎頭，直角彎頭內(nèi)宜設(shè)導(dǎo)流板。分支管與水</p><p> 平管或傾斜主干管連接時(shí)，應(yīng)從上部或側(cè)面接入。三通管的夾角一般不大于30°，幾個(gè)分支管匯合于</p><p> 同一主干管時(shí)，匯合點(diǎn)不設(shè)在同一斷面上。</p><p> 6、新增管道風(fēng)閥，方便調(diào)節(jié)控制處理風(fēng)量，配合送風(fēng)機(jī)與引風(fēng)機(jī)變頻，達(dá)到***佳節(jié)能效果。</p><p> 7、制作環(huán)保相關(guān)標(biāo)識(shí)，明確管網(wǎng)標(biāo)識(shí)及流向。</p><p><img src="/storage/images/20211029/6f94101a2b75093ec0ad822697adbc7e.jpg"/></p><p> 四、安全設(shè)計(jì)</p><p> （一）、設(shè)備安全設(shè)計(jì)</p><p> 依據(jù)客戶提供的廢氣參數(shù)，確保廢氣中可燃組分處于爆炸下限25%以下，保證系統(tǒng)安全運(yùn)行。</p><p> CO處理效果遵循3T（反應(yīng)溫度、停留時(shí)間、湍流程度）法則，CO設(shè)計(jì)保證正常運(yùn)行時(shí)氧化室設(shè)</p><p> 計(jì)溫度≥250℃，廢氣足夠的高溫停留時(shí)間（≥1S）和氧化室內(nèi)的湍流程度(Re≥10000)。</p><p> （二）、設(shè)備防爆設(shè)計(jì)</p><p> 根據(jù)國(guó)家標(biāo)準(zhǔn)GB50058-1992《爆炸和火災(zāi)危險(xiǎn)環(huán)境電力裝置設(shè)計(jì)規(guī)范》之規(guī)定，本項(xiàng)目防爆等</p><p> 級(jí)按ExDIIBT4，防護(hù)等級(jí)按IP55。</p><p> （三）、管路系統(tǒng)的安全設(shè)計(jì)</p><p> 系統(tǒng)所有高空管道和設(shè)備均設(shè)有避雷裝置，就近接入建筑物防雷系統(tǒng)。設(shè)備和管道有可靠接地，</p><p> 法蘭連接的風(fēng)管采取跨接，避免靜電集聚引起可燃?xì)怏w燃燒、爆炸。</p><p> 噴漆車間入口的送風(fēng)系統(tǒng)在進(jìn)入車間內(nèi)部的時(shí)候設(shè)置防火閥，可以有效的阻止安全隱患。</p><p> 噴漆車間收集管道和廢氣治理系統(tǒng)之間設(shè)計(jì)防火閥，可以有效的阻止安全隱患</p><p><br/></p></p> </div> <div class="mmoy8ssk" id="bdshare" class="share bdsharebuttonbox bdshare-button-style0-16"> <a href="#" class="bds_more" data-cmd="more">分享到：</a> <a href="#" class="bds_qzone" data-cmd="qzone" title="分享到QQ空間"></a> <a href="#" class="bds_weixin" data-cmd="weixin" title="分享到微信"></a> <a href="#" class="bds_sqq" data-cmd="sqq" title="分享到QQ好友"></a> <a href="#" class="bds_tsina" data-cmd="tsina" title="分享到新浪微博"></a> <a href="#" class="bds_tqq" data-cmd="tqq" title="分享到騰訊微博"></a> </div> <div id="mmoy8ssk" class="clear"></div> <div id="mmoy8ssk" class="reLink clearfix"> <div id="mmoy8ssk" class="prevLink"> <a 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