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href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置實拍圖</p><p><img src="/storage/images/20211029/f3287ee616de2062e67857fd4977a5ab.jpg"/></p><p><strong> 工作原理：</strong></p><p> </p><p><img src="/storage/images/20211029/3ae09d1efbe079ecf2c69adf010ea2a2.jpg"/></p><p> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置構(gòu)造原理圖</p><p> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>是用催化劑使廢氣中可燃物質(zhì)在較低溫度下氧化分解的凈化方法。所以，催化燃燒又稱為催化化學(xué)轉(zhuǎn)化。由于催化劑加速了氧化分解的歷程，大多數(shù)碳氫化合物在300~450℃的溫度時，通過催化劑就可以氧化。與熱力燃燒法相比，催化燃燒所需的輔助燃料少，能量消耗低，設(shè)備設(shè)施的體積小。催化燃燒裝置是指在催化劑作用下燃燒的裝置或設(shè)備。催化燃燒設(shè)備的工作原理是：借助催化劑使有機廢氣在較低的起燃溫度下進行無焰燃燒,使有機廢氣分解為的二氧化碳和水蒸汽。催化燃燒器電控制系統(tǒng)由PLC控制器、文本顯示器、變頻調(diào)速器、點火器、紫外線傳感器、熱電偶等電控設(shè)備以及風(fēng)機，另外由零壓閥調(diào)節(jié)燃氣與空氣的比例。</p><p><strong> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>設(shè)備性能優(yōu)點：</strong></p><p> 1、適合處理高溫、高濃度、連續(xù)性產(chǎn)生的有機廢氣;</p><p> 2、不產(chǎn)生二次污染，設(shè)備投資及運行費用低;</p><p> 3、催化低溫分解，預(yù)熱時間短，能耗低，催化劑使用壽命長，催化分解凈化率高達97%以上;</p><p> 4、設(shè)備運行穩(wěn)定，可靠，活動件少，檢修系統(tǒng)配備完善，操作維修方便;</p><p> 5、整個運行過程中實現(xiàn)全自動化PLC控制，方便，可靠;</p><p> 6、系統(tǒng)設(shè)施完善，配有阻火器，泄爆口，運行時出現(xiàn)的異常情況將報警并自動停機。</p><p> <span style="color: rgb(249, 10, 10);">部分<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>設(shè)備實拍圖：</span></p><p> 10000風(fēng)量<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置工程案例實拍01</p><p> </p><p><img src="/storage/images/20211029/7cba48a5e0b1a992435698a2a54e2ae8.jpg"/></p><p> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>一體機實拍圖</p><p><img src="/storage/images/20211029/82edb6957f7f285a4881ebae402e0b8c.jpg"/></p><p> <strong><a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>工作原理</strong></p><p> 在工業(yè)生產(chǎn)過程中，排放的有機尾氣通過引風(fēng)機進入設(shè)備的旋轉(zhuǎn)閥，通過選轉(zhuǎn)閥將進口氣體和出口氣體分開。氣體首先通過陶瓷材料填充層(底層)預(yù)熱后發(fā)生熱量的儲備和熱交換，其溫度幾乎達到催化層(中層)進行催化氧化所設(shè)定的溫度，這時其中部分污染物氧化分解;廢氣繼續(xù)通過加熱區(qū)(上層，可采用電加熱方式或氣加熱方式)升溫，并維持在設(shè)定溫度;其再進入催化層完成催化氧化反應(yīng)，即反應(yīng)生成CO2和H2O，并釋放大量的熱量，以達到預(yù)期的處理效果。</p><p> <strong> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置使用說明：</strong></p><p> 不同的排放場合和不同的廢氣，有不同的工藝流程。但不論采取哪種工藝流程都由如下工藝單元組成。</p><p> 1、為了避免催化劑床層的堵塞和催化劑中毒，廢氣在進入床層之前進行預(yù)處理，以除去廢氣中的粉塵、液滴及催化劑的毒物;</p><p> 2、預(yù)熱裝置包括廢氣預(yù)熱裝置和催化劑燃燒器預(yù)熱裝置。因為催化劑都有一個催化活性溫度，對<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>來說稱催化劑起燃溫度，使廢氣和床層的溫度達到起燃溫度才能進行催化燃燒，因此，需要設(shè)置預(yù)熱裝置。但對于排出的廢氣本身溫度就較高的場合，如漆包線、絕緣材料、烤漆等烘干排氣，溫度可達300℃以上，則不必設(shè)置預(yù)熱裝置。預(yù)熱裝置加熱后的熱氣可采用換熱器和床層內(nèi)布管的方式。</p><p><img src="/storage/images/20211029/fdc54eeaf0a56d52dad008763ba4b65f.jpg"/></p><p> 預(yù)熱器的熱源可采用煙道氣或電加熱，目前采用電加熱較多。當催化反應(yīng)開始后，可盡量以回收的反應(yīng)熱來預(yù)熱廢氣。在反應(yīng)熱較大的場合，還應(yīng)設(shè)置廢熱回收裝置，以節(jié)約能源。預(yù)熱廢氣的熱源溫度一般都超過催化劑的活性溫度。為保護催化劑，加熱裝置應(yīng)與<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置保持距離，這樣還能使廢氣溫度分布均勻。從需要預(yù)熱這一點出發(fā)，催化燃燒法適用于連續(xù)排氣的凈化，若間歇排氣，不僅每次預(yù)熱需要耗能，反應(yīng)熱也無法回收利用，會造成很大的能源浪費，在設(shè)計和選擇時應(yīng)注意這一點;</p><p> 3、<a target="_blank" title="催化燃燒裝置"><strong><a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>裝置</strong></a>一般采用固定床催化反應(yīng)器。反應(yīng)器的設(shè)計按規(guī)范進行，應(yīng)便于操作，維修方便，便于裝卸催化劑。在進行<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>的工藝設(shè)計時，應(yīng)根據(jù)具體情況，對于處理氣量較大的場合，設(shè)計成分建式流程，即預(yù)熱器、反應(yīng)器獨立裝設(shè)，其間用管道連接。</p><p><img src="/storage/images/20211029/69c3155df4a938a460e3a5687bd5246f.jpg"/></p><p> 對于處理氣量小的場合，可采用催化焚燒爐，把預(yù)熱與反應(yīng)組合在一起，但要注意預(yù)熱段與反應(yīng)段間的距離。在有機物廢氣的<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>中，所要處理的有機物廢氣在高溫下與空氣混合易引起爆炸。因而，一方面需要控制有機物與空氣的混合比，使之在爆炸下限;另一方面，催化燃燒系統(tǒng)應(yīng)設(shè)監(jiān)測報警裝置和有防爆措施。</p><p> <strong>適用行業(yè)：</strong></p><p> 1、適用于中高溫、中高濃度的有機混合廢氣;</p><p> 2、適用于噴漆車間、印刷車間、橡膠車間等有機廢氣的處理(不含鹵素、重金屬類);</p><p> 3、適用于電子產(chǎn)品制造及集成電路的廢氣處理;</p><p> 4、適用于電線、電纜、漆包線、電機、化工、儀表、自行車、家電等行業(yè)的廢氣處理。</p><p><img src="/storage/images/20220408/a0949877aa5b6fafb336658d31327272.jpg"/></p></p> </div> <div class="9ael7hzv" id="bdshare" class="share bdsharebuttonbox bdshare-button-style0-16"> <a href="#" class="bds_more" data-cmd="more">分享到：</a> <a href="#" class="bds_qzone" data-cmd="qzone" title="分享到QQ空間"></a> <a href="#" class="bds_weixin" data-cmd="weixin" title="分享到微信"></a> <a href="#" class="bds_sqq" data-cmd="sqq" title="分享到QQ好友"></a> <a href="#" class="bds_tsina" data-cmd="tsina" title="分享到新浪微博"></a> <a href="#" class="bds_tqq" data-cmd="tqq" title="分享到騰訊微博"></a> </div> <div id="9ael7hzv" 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