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一、某EPS、EPP塑料機(jī)械和模具專業(yè)制造企業(yè)在生產(chǎn)過程中會進(jìn)行大量噴漆作業(yè)，產(chǎn)生大量有機(jī)廢氣，直接導(dǎo)致作業(yè)現(xiàn)場部分空氣質(zhì)量差，嚴(yán)重影響了操作工人的身心健康，公司***有著強(qiáng)烈的環(huán)保意識和體現(xiàn)對工人的關(guān)愛，現(xiàn)準(zhǔn)備對其中三個面漆房和兩個底漆房進(jìn)行合理的治理。生產(chǎn)過程中污染物主要從油漆及其溶劑中揮發(fā)出來，主要污染物包括三苯以及其他有機(jī)物，以非甲烷總烴計，對此，該公司***高度重視，決定對公司噴漆生產(chǎn)線實(shí)施有機(jī)廢氣綜合治理，確保有機(jī)廢氣排放中的三苯及非甲烷總烴含量達(dá)到國家排放標(biāo)準(zhǔn)。<br/></span></p><p><img src="/storage/images/20211029/3eb6b59db581016de6b97f8c875f95b8.jpg"/></p><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px;"> <a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>設(shè)備制作</span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;"> 二、<span style="font-weight: bolder;">廢氣產(chǎn)生狀況</span><br/>根據(jù)建設(shè)單位提供的資料以及現(xiàn)場調(diào)查，廢氣的來源及風(fēng)量如表2-1</span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/></p><table cellspacing="0"><tbody><tr class="firstRow"><td style="" width="60"><span style="font-size: 16px;">序號</span></td><td style="" width="114"><span style="font-size: 16px;">廢氣類型</span></td><td style="" width="74"><span style="font-size: 16px;">風(fēng)量</span></td><td style="" width="185"><span style="font-size: 16px;">備注</span></td><td style="" width="132"><span style="font-size: 16px;">處理設(shè)施</span></td></tr><tr><td rowspan="2" style="" width="60"><span style="font-size: 16px;">1新建工程</span></td><td style="" width="114"><span style="font-size: 16px;">油漆廢氣1（底漆房）</span></td><td style="" width="74"><span style="font-size: 16px;">20000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h</span></td><td style="" width="185"><span style="font-size: 16px;">底漆房有2間，正常生產(chǎn)期間交替使用（一間噴漆，另一間晾干）設(shè)計廢氣量為20000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h</span></td><td rowspan="2" style="" width="132"><span style="font-size: 16px;">處理設(shè)施38000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h</span></td></tr><tr><td style="" width="114"><span style="font-size: 16px;">油漆廢氣2</span></td><td style="" width="74"><span style="font-size: 16px;">18000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h</span></td><td style="" width="185"><span style="font-size: 16px;">原有噴漆房風(fēng)機(jī)風(fēng)量</span></td></tr><tr><td style="" width="60"><span style="font-size: 16px;">2改造工程</span></td><td style="" width="114"><span style="font-size: 16px;">油漆廢氣（面漆房）</span></td><td style="" width="74"><span style="font-size: 16px;">36000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h</span></td><td style="" width="185"><span style="font-size: 16px;">目前面漆房有3間，單間面漆房設(shè)計風(fēng)量為18000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h，面漆房平時兩間同時使用，3間晾干房總設(shè)計風(fēng)量6000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h，新建面漆房設(shè)計風(fēng)量30000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h，由于新建面漆房和烘房與老面漆房不同時工作，故總風(fēng)量為36000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h不變</span></td><td style="" width="132"><span style="font-size: 16px;">處理設(shè)施36000m<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; top: -0.5em;">3</span>/h（部分新建）</span></td></tr></tbody></table><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;"><span style="font-weight: bolder;">表2-1 廢氣類型及風(fēng)量</span><br/>得知兩個底漆車間的總排風(fēng)量Q<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; bottom: -0.25em;">總</span>=38000m3/h；在廢氣收集管路上加裝閥門以作切換控制。<br/>面漆房總排風(fēng)量Q<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; bottom: -0.25em;">總</span>=36000m3/h；在新增廢氣收集管路上加裝閥門以作切換控制。<br/>三、根據(jù)企業(yè)提供的資料和我方現(xiàn)場勘測，此次處理廢氣有風(fēng)量大、有機(jī)物濃度較低等特點(diǎn)，結(jié)合我方在同行業(yè)中的成功實(shí)踐經(jīng)驗(yàn)，選擇“<span style="font-weight: bolder;">活性炭吸附脫附<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>再生</span>”凈化工藝是理想的治理方案。工藝流程如下。<br/>（1）吸附<br/>去除水氣后的廢氣，經(jīng)過合理的布風(fēng)，使其均勻地通過固定吸附床內(nèi)的活性炭層的過流斷面，在一定的停留時間，由于活性炭表面與有機(jī)廢氣分子間相互引力的作用產(chǎn)生物理吸附（又稱范德華吸附），其特點(diǎn)是：吸附質(zhì)（有機(jī)廢氣）和吸附劑（活性炭）相互不發(fā)生反應(yīng)；過程進(jìn)行較快；吸附劑本身性質(zhì)在吸附過程中不變化；吸附過程可逆；從而將廢氣中的有機(jī)成份吸附在活性炭的表面積，從而使廢氣得到凈化，凈化后的潔凈氣體通過風(fēng)機(jī)及煙囪達(dá)標(biāo)排放； <br/></span></p><p><img src="/storage/images/20211029/422cd4c6aeacfb9e2fa15a9a60acf353.jpg"/></p><p><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px;"> 噴漆房<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>設(shè)備裝車發(fā)貨</span><br style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif; font-size: 14px; white-space: normal;"/><span style="color: rgb(51, 51, 51); font-family: "Microsoft Yahei", PingFangSC-Regular, "Helvetica Neue", Helvetica, Arial, "Hiragino Sans GB", "Heiti SC", "WenQuanYi Micro Hei", sans-serif;">（2）脫附—<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a><br/>達(dá)到飽和狀態(tài)的吸附床應(yīng)停止吸附，通過閥門切換進(jìn)入脫附狀態(tài)，過程如下：啟動脫附風(fēng)機(jī)、開啟相應(yīng)閥門和遠(yuǎn)紅外電加熱器，對<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>床內(nèi)部的催化劑進(jìn)行預(yù)熱，同時產(chǎn)生一定量的熱空氣，當(dāng)床層溫度達(dá)到設(shè)定值時將熱空氣送入吸附床，活性炭受熱解吸出高濃度的有機(jī)氣體，經(jīng)脫附風(fēng)機(jī)引入催化燃燒床，在貴金屬催化劑的作用下于一個較低的溫度進(jìn)行無焰催化燃燒，將有機(jī)成分轉(zhuǎn)化為無毒、無害的CO<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; bottom: -0.25em;">2 </span>和H<span style="font-size: 12px; line-height: 0; position: relative; vertical-align: baseline; bottom: -0.25em;">2</span>O，同時釋放出大量的熱量，可維持<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>所需的起燃溫度，使廢氣燃燒過程基本不需外加的能耗（電能），并將部分熱量回用于吸附床內(nèi)活性炭的解吸再生，從而大大降低了能耗。<br/>當(dāng)燃燒廢氣濃度較高、反應(yīng)溫度較高時，混流風(fēng)機(jī)自動開啟，補(bǔ)充新鮮的冷空氣以降低溫度、確保<a href="http:///feiqichulishebeizhanshi/cuihuaranshaoshebei.html" target="_blank">催化燃燒</a>床安全、高效運(yùn)行。</span><br/></p><p><br/></p></p> </div> <div id="9ael7hzv" class="clear"></div> <div id="9ael7hzv" class="reLink clearfix"> <div id="9ael7hzv" class="prevLink"> 上一篇：沒有了 </div> <div id="9ael7hzv" 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